Dynamo not charging battery. 1955 11BL

Traction Owner’s Club Forums Technical Electrics Dynamo not charging battery. 1955 11BL

  • This topic has 12 replies, 7 voices, and was last updated 1 week ago by Andrew Hassam.
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  • #37005
    Ian Stroud
    Participant

      The dynamo is not charging the battery,  The ammeter does not move except to show a discharge when I turn on the headlights.

      I tested the dynamo; it is producing 7+ volts.  I tried a different voltage regulator…no difference,

      When I connect the BAT terminal of the regulator directly to the + terminal of the battery,  it charges nicely.

      Firstly, is it safe to use this arrangement on a semi-permanent basis, thus by-passing the ammeter?

      Secondly, if I want to check the original wiring, etc. how do I access the back of the ammeter, etc?  There is insufficient room to attack the job from under the dash and I can’t see how I can remove the speedometer panel.

      Ideas appreciated or name of a good auto electrician in the Northampton/Kettering area.

      #37007
      Chris
      Participant

        Hi Ian

        It sounds like you have a break in the wiring somewhere. It’s ok to drive without the ammeter in the circuit – but whether it is safe really depends on the nature of the break. If, for example, a live wire has fallen off something and is flapping around loose, that would not be safe. If it’s a break inside the insulation then it’s ok. So I think you are right to want to investigate further.

        It doesn’t sound like a problem with the ammeter or its connections if it can show a discharge. It must be something in the charging side. The replacement regulator may have the same problem as the original one.

        Checking continuity will be more effective if you can get to the ammeter as it all joins wires together. It will be easier to find a broken wire if you disconnect the wires from the ammeter to buzz them out.

        I don’t have one of these newfangled modern big boot cars with the two-tone dashboard. Taking the speedo out of the earlier cars is quite straightforward but your car hides the speedo behind the windscreen surround.

        966-5

        dash

        What follows is my guess as to how to get to the speedo from looking at the part manual which shows the surround to be in 2 parts. I guess you need to remove the escutcheon covering the windscreen opening mechanism to expose the lower screw and there’s a screw at the top which may or may not be covered. I think there may be some jiggling to release a clip on the side. That should allow the surround to be moved forward for you to get behind it. The speedo is held on the surround by a screw on each side.

        Before you do any of this, of course disconnect the battery. I hope this helps.

        Let us know how it really comes apart and what you find.

        Chris

        #37013
        Ian Stroud
        Participant

          Thanks, Chris

          After more fiddling about with the car, I have have taken my generator to Classic Dynamo and Regulator Conversions in Lincolnshire.  The dynamo will be rebuilt “better than the original” and the voltage regulator will be converted to electronic.  I just wanted to be absolutely certain that the fault is in the wiring before I undertake the daunting task of removing the speedo.

          Thanks again for your help.  I’ll update my post when I get the parts back.

           

          #37019
          Bernie
          Participant

            Ian,

            Extracting the instrument cluster is less daunting than it sounds.  Yes, you do have to remove half the windscreen trim but it is a relatively simple job and Chris has pretty well explained the method …. even though he has never done it!

            Plrase contact me if you run into a problem – I’m about 10 minutes away from you.

            B….

             

             

             

            #37021
            Ian Stroud
            Participant

              Thanks, Bernie, for the encouragement.  At the moment I am awaiting the return of my rebuilt dynamo and electronic regulator.  Assuming this work does not solve the problem I will check out the wiring.

              Ian

              #37069
              Ian Stroud
              Participant

                Dynamo tested…..working well (and polarised)

                Newly converted to electronic Ducellier voltage regulator

                Wiring dynamo to regulator replaced

                Wiring from BAT terminal on regulator direct to + terminal on battery (which is also new) replaced

                Still no charging voltage getting to the battery.

                When included in the circuitry, ammeter shows no charge, but goes well into discharge when headlights switched on even when engine running.

                What now???

                #37071
                Bernie
                Participant

                  Ian,
                  <p style=”text-align: left;”>You say the dynamo is “working well” – was that a bench test?  If so, have you checked output, both before and after the regulator, with it running on the car?</p>
                  If all is well and charging current is getting beyond the regulator, I would suspect a fault in the wiring thereafter.

                  Relevant wiring diagram can be downloaded from the technical area of the Members Only section of the website.  The one for your vehicle is page 12 of the pdf file

                  #37397
                  Glen Winkfield
                  Participant

                    I have the same problem Chris. The regulator is not switching over to the dynamo once the engine is running.  You imply that it might not be a regulator fault as I had supposed. If the ammeter is not registering is it not as likely to be the fault of the regulator as a wiring problem?  Is there a way to test the regulator before dismantling the dashboard?

                    #37399
                    Larry Lewis
                    Participant

                      Who converts Ducellier regulators to electronic? I’de like to do that with my 54 11B. I could send it to them over the winter and have it done.

                      #37401
                      Ian Stroud
                      Participant

                        http://www.dynamoregulatorconversions.com

                        He converted my Ducellier regulator and it is now fine.  He also tested my dynamo and told me there was no need to convert to 12wv electrics.  So far, no starting problems at all.

                        I did have trouble with the ammeter and when I plucked up courage to open up the dash (which was easier than expected)   I found the contacts loose and dirty.  Now all working well.

                         

                        Good luck

                        Ian

                        #38377
                        Jonathan
                        Participant

                          This is all a bit deja vu for me; ‘49 Slough with solid state regulator from the above company working beautifully for 18 months and then suddenly no charge.  Shows discharge -as above- with no problem. Regulator sent back for checking and found fine. Dynamo already done and output voltage good. Regulator back in car and voltage good but ammeter will not budge off zero unless discharging. I’m assuming bridging the contacts on back of ammeter with my meter should check it’s functioning but I’m b******d if I can work out how to access it with two hands AND rev the engine at same time!  The wiring under my panel is a complete mess so I wouldn’t be surprised if there is a disconnect somewhere which is what I’ve been searching for…. With my complete non-understanding of electrickery it’s heartening to see that Ian eventually did find the cause of his problems and I shall persevere.

                          Final thought, as ammeter stays bang on zero with engine running, I know it’s wired in series but does that mean it is discharging whilst powering the ignition or not? As I say, I do not understand these things and I’m wondering how far I could drive to get to an intelligent person with minimal use of brakes, indicators etc…..?

                          thanks in anticipation!
                          J

                          #38701
                          Chris
                          Participant

                            If the ammeter shows a discharge when such tings as the lights are on, and shows no positive charging when the engine is running without the lights on, there a couple of possiblities.

                            We can rule out a broken connection in the ammeter circuit because a discharge can be shown on the ammeter.

                            If the ammeter needle moves in the negative direction but not in the positive direction, I suppose it is possible there’s something sticking inside the ammeter – but I doubt it.

                            That leaves only a problem in the dynamo or the regulator – or the wiring between the two and/or from the regulator to the ammeter.

                            My ammeter always reads zero – I have bypassed it as I have an alternator which would probably overload it.

                            On a different car (my ’59 Chrysler) I found that a wire was completely missing that meant the battery could not charge. The wiring was done a bit differently but effectively it was the equivalent of the wire between the regulator and the ammeter. I had owned the car for 11 years before I realized this – I attributed the occasional flat batteries to short journeys and an old battery. I fitted a brand new big battery before driving it to Sweden – we got as far as Bremen (about 500 miles) before it would not start after a fuel stop. When the ADAC man got us going it was dark and I could see the headlights did not get brighter when I revved the engine. They just go dimmer as we drove along. A bit of buzzing out the circuit showed no connection – because there was no wire!

                            I have no idea if that helps

                            Chris

                             

                            #38719
                            Andrew Hassam
                            Participant

                              Hi,

                              It’s good to see others having the same problem as I have, though in my case the cause is fairly evident, it’s the solution that is the problem.

                              I was getting a mechanical buzzing from behind the instrument cluster at high revs and the ammeter showing discharge. I disconnected and bypassed the ammeter, and discovered the noise was coming from the regulator on the bulkhead behind. The contacts were furiously buzzing open and closed, and now do it even at low revs.

                              As I imagine the regulator is a lost cause, my next move appears to be to replace it, but I have a 6v Ducellier system and 6v Ducellier 8259 regulators are currently not to be found in France, Belgium, the Netherlands or Switzerland. Unless there’s a source I am ignorant of, I imagine all I can do is replace it with an electronic unit. But I’d prefer to keep it original and in-keeping with the rest of the car.

                              Any thoughts and advice most welcome

                              Thanks,

                              Andrew

                               

                               

                               

                               

                               

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